Reliability Strategies in Living Organisms

by Stuart Burgess, B.Sc., Ph.D., CEng., FIMechE
Bristol, U.K.
 


Continuous Joints

Continuous joints are yet another way that living organisms achieve simplicity at a macro level. Examples of continuous joints include the connection between tendons and bones and ligaments and bones. At the junction between these different types of tissue, the living cells merge to form a continuous joint. In addition, fibers (such as collagen fibers) extend continuously from one part to the next. For example, collagen fibers in the bone extend right into the tendon, thus producing a very tough connection. A continuous joint is generally more robust than a mechanical joint because there are no mechanical fasteners that can become loose. Also, continuous joints are generally lighter, and this leads to lower loads due to self-weight being imposed on the system.

An engineering analogy to the continuous joints found in creatures is that of the welding of two dissimilar materials to form a permanent continuous joint. These permanent joints can enhance reliability because they are simple and cannot be shaken apart. It is generally accepted that simplifying interfaces in engineering systems helps achieve better reliability. Continuous joints are also feasible with advanced bonding techniques, and this is now beginning to be used in the automotive industry in the joining of aluminum structures. The use of continuous joints presents a dilemma for designers because there is a conflict between the advantage of a simple light joint and the disadvantage of a design that is difficult to disassemble and repair. However, nature shows that there are important reliability benefits in using continuous joints.

Flexible Structures

Living organisms contain structures that are very strong and flexible. For example, the ligaments and muscles around joints are very tough and can withstand significant stretching and distortion. The flexibility of natural structures often plays a key role in achieving a robust design. In general, structural design has one of three objectives: (i) design for stiffness; (ii) design for strength; and (iii) design for flexibility. Figure 1 shows a beam that is designed for each of these three goals. In general, a stiffness goal leads to a design that deflects the least distance for a given load, while the flexible beam deflects the most. In terms of resistance to a given load, it can be argued that the stiff beam in Figure 1(a) is the most robust of the three designs because it deflects the least. However, a flexible beam (Figure 1(c)) actually has several advantages:

  • It deflects so much that it may become supported by a secondary structure
  • It is tolerant of significant enforced displacements
  • It is tolerant of significant thermal loads
  • It is tolerant of significant misalignments in assembly

Therefore, depending on the nature of loading, flexibility can be a source of robustness rather than weakness. In the case of enforced displacements and thermal loads, the stiff beam is actually the most vulnerable to breakage because the resulting internal loads are very high.

Large-Scale Redundancy
Large-scale redundancy is defined here as m out of n redundancy, where n is the total number of elements and m is the number of elements that must work in order for the system to survive. The advantage of large-scale redundancy is that very high levels of reliability can be achieved even though individual elements may have a modest level of reliability. An example of large-scale redundancy in nature is found in the flight feathers of birds. Birds have between 30 and 88 flight feathers in their wings [Ref. 4], but only a certain proportion of these are required to be in place and functioning for the bird to fly. The reliability of a system where m out of n parts must be working is given by:



The advantage of maximizing n where m/n is a constant, for elements that have an individual reliability of 0.9, is shown in Table 1. The table shows that having 1-in-2 redundancy (i.e., parallel redundancy) improves the reliability from 0.9 to 0.99, which is a large improvement but does not produce a very high level of reliability. However, by making n very large, the reliability becomes very high indeed. Since flying birds have more than 30 flight feathers on their wings, they achieve high levels of reliability even though the reliability of an individual feather may not be that large. One example of m out of n redundancy may be found in the lighting systems of large work areas that are served by a large number of individual lights. In such cases, the lighting system is often tolerant of several individual light failures and, therefore, the overall reliability is high.

Adaptive Control
The autonomic control system within living creatures has a remarkable ability to perform adaptive control. One example is the control of the mammalian heart rate. The heart is able to beat at widely varying rates, depending on the particular demand. The advantage of adaptive control in this case is that the power generation of the system is always set at an optimum level. Adaptive control has recently been applied to the control of aircraft by developing algorithms that take into account the changes in the aircraft due to fuel loss and other factors [Ref. 5].

Alternative Energy Sources
Many creatures in nature have alternative energy sources in terms of food that they can eat, and this means that they are not vulnerable to shortages of specific food types. For example, humans have teeth that can handle a wide range of vegetables and meats, and this gives humans a wide range of options for feeding. The principle of alternative fuel sources is sometimes applied to engineering systems where alternative energy sources such as gas and coal can be used as fuel for power plants. Being dependent on one fuel can be risky because of the possibility of sudden price rises or shortages.

Self-Healing
Living tissue has the remarkable ability to perform self-repair. In the case of a cut to human flesh, a self-repair process is carried out including blood clotting, scab formation and skin growth. The clotting process is remarkable because it only occurs at wound sites and would be dangerous anywhere else. The principle of self-healing has recently been applied to composite materials with the use of a large number of distributed and embedded glue capsules [Refs. 6, 7]. In this system, if there is a crack in the material, a local capsule or capsules will burst and release a healing agent. The liquid molecules come into contact with a catalyst that is also embedded within the polymer matrix, causing the healing agent to polymerize.